Electrocoating (E-Coat) / Paint Line Systems
Electrocoating provides a durable and lasting coating. The versatility of electrocoating is endless because it can be used both as a top coat or primer. Electrocoating is know for its ability to coat assembled products and complex parts using electrical current to deposit paint. American Industrial Sales offers complete systems that are ready to install or will build a system especially for your needs. We offer new, used or reconditioned finishing systems to fit your budget. Contact us with any questions.
EM-109: Monorail E-Coat System
Design: 3’-3”w x 4’-1”h Opening, 4 FPM
System Design
Mfg.: Eisenmann/Finishing Technologies
Part Opening: 3’-3” W x 4’-1” H
Maximum Product: 2’-6” W x 3’-1” H x 6’ L
Design Line Speed 4 FPM (Can be increased)
Pretreatment (Eisenmann 7-Stage S.S.) / E-Coat (F.T.) / Post Rinse (F.T. 3-Stage S.S.)
Stage |
Length |
Time |
Temp |
Tank |
Pump |
GPM |
Risers |
Noz./Ed. |
Pretreatment |
83’ Long |
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Entrance |
5’-6” |
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Drains |
7’-4” |
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Exit: |
8’-10” |
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S1: Pre-Clean |
2’ |
30 s |
165° |
467 |
7.5 |
113 |
3 sets |
30 N |
S2: Alkaline Clean |
8’ |
120 s |
165° |
719 |
15 |
340 |
9 sets |
90 N |
S3: Rinse |
5’ |
75 s |
135° |
957 |
7.5 |
195 |
6 sets |
60 N |
S4: Iron Phosphate |
5’ |
75 s |
150° |
719 |
7.5 |
195 |
6 sets |
60 N |
S5: Rinse |
2’ |
30 s |
Amb. |
467 |
3 |
90 |
4 sets |
40 N |
S6: Seal |
2’ |
30 s |
Amb. |
467 |
3 |
90 |
4 sets |
40 N |
S7: DI Rinse |
1’ |
15 s |
Amb. |
467 |
1.5 |
60 |
2 sets |
20 N |
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E-Coat |
36’ Long |
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Entrance |
6’ |
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Exit: |
6’ |
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E-Coat (IMM) |
24’ Flat |
360 s |
80-90° |
5,000 |
20 |
500 |
9 sets |
36 E |
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Post Rinses |
30’ Long |
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Entrance |
3’ |
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Drains |
6’ |
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Exit: |
6’ |
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Post Rinse #1 |
3’ |
45 s |
Amb. |
1,500 |
5 |
120 |
4 sets |
32 N |
Post Rinse #2 |
3’ |
45 s |
Amb. |
1,500 |
5 |
120 |
4 sets |
32 N |
Post Rinse #3 |
3’ |
45 s |
Amb. |
1,500 |
5 |
120 |
4 sets |
32 N |
- Carver Pumps are Stainless Steel Fitted and Wetted
- Rite Boiler – 2,750,000 MBTU’s
- Stainless Steel Heat Exchangers with Clean in Place Cart
- Heated Tanks are Insulated
- Bag Filtration on Stages 1, 2 and E-Coat
- Metering Equipment
- Ultra-Filter with 50 Micron Pre-filter Units
- Rectifier: 400 Volt/300 Amp Controlled Power Company
- Trane HRDC40 Chiller
- D.I. Water System
- PLC and Pushbutton Control Systems
- Conveyor System
- X348, 3” I-Beam
- Excellent Condition with many newer components
- X458, 4” Upgrades available
- Cure Oven
- 40-Minute Cure Oven
- 6” Oven Panels
- Eclipse Burner with Gas Trane
- 36’ wide x 42’ long x 10’ high
- Graphalloy Oven Wheel Turns
- System is in excellent condition and is available immediately. The line was decommissioned for possible future re-start and is currently under power. Removal and installation are available.
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ETTX-108 13-STAGE TTX SST E-COAT SYSTEM |
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ETTX-107 18-STAGE TTX SST E-COAT SYSTEM WITH ITW GEMA POWDER SYSTEM
- SST TTX with Overhead Oven, Automatic Transfer to Power & Free Conveyor
- 15-Stage S.S. Pretreatment, E-Coat, & 2-Stage Post Rinse
- 42 Min. Cure Oven & 12 Minute Cool Down
- Deign Data
- Ware Package Size: 10’- 7” wide x 8’- 6” high x 4’- 4” long
- Max Load Weight: 2000 lbs
- Cycle Time: 3.0 Minutes
- Immersion Time: 2.0 Minutes
- Transfer Time: 1.0 Minute
- Load bars per hour (cycle): 20 each, 40,000 lbs
- Paint Efficiency: 2.5 A-MIN / Sq. Ft. – Mil.
- All Controls, Rectifiers, Chillers, etc units included
- E-Coat floor-space required: 145’ long x 20’ wide x 25’-3” high
- 30 GPM U.S. Filtration R.O. System
- ITW Gema Magic Compact Powder Coating System
- ITW Gema OptiFlex Powder Application System
- ITW Gema Chameleon Color Management System
- Environmental Room
- Powder Cure Oven
- Waste Treatment System available
- Exceptional System with a great deal of earning potential
- Removal & Installation Available
- Call for more info, pictures, and pricing
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EIRTTX-106 13-STAGE TTX INDEX CATHODIC EPOXY E-COAT SYSTEM
- Index TTX with overhead oven, automatic transfer to Power & Free Conveyor
- 9-Stage S.S. Pretreatment, E-Coat, 3-Stage Post Rinse, and 39 Min. Cure Oven
- Deign Data
- Ware Package Size: 10’- 4” wide x 5’- 0” high x 4’- 6” long
- Max Load Weight: 2000 lbs
- Cycle Time: 3.0 Minutes
- Immersion Time: 2.0 Minutes
- Transfer Time: 1.0 Minute
- Load bars per hour (cycle): 20 each, 40,000 lbs
- Paint Efficiency: 2.5 A-MIN / Sq. Ft. – Mil.
- All Controls, Rectifiers, Chillers, etc units included
- E-Coat floor-space required: 145’ long x 20’ wide x 25’-3” high
- Waste Treatment System available
- System to be totally refurbished prior to installation
- Exceptional System with a great deal of earning potential
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