P-250: 5-Stage George Koch / Caterpillar Liquid Coating System - 2012

Design Specifications:
– Part Opening: 4’-6” Wide x 7’-0” High (can be up to 5’ wide x 9’-0” high)
– Maximum Product: 3’-7” wide x 6’-0” high x 8’-0” long (can be modified)
– Design Line Speed: 5 FPM (Variable)
– Conveyor: X678, 6” I-Beam, 9,000 lb Capacity
– Condition: Excellent, in production until 04/19, Removal in 05/19
– Manufacturer: George Koch – Installed in 2012
– Date Listed: 04/24/19

System Features and Materials:
• PLC System Controls

• 5- Stage Stainless Steel Washer
– Dwell Times @ 5 FPM:
– S1 – Alkaline Wash (120 sec @ 150°F), 4.8 Mbtu Eclipse Burner
– S2 – Rinse (30 sec @ amb.)
– S3 – Iron Phosphate (90 sec @ 140°F), 2.5 Mbtu Eclipse Burner
– S4 – Rinse (30 sec @ amb.)
– S5 – Seal (30 sec @ 110°F.), 1.0 Mbtu Eclipse Burner
– High Velocity Blow Off Zone – (2 ea) Air Force 1 20 HP Blow-Off Fans with Canons
– Gusher pumps – Stainless Steel Wetted-End
– Twin City Exhaust Fans
– (2) 3,100 Gallon Holding Tanks with Diaphragm Pumps
– Dimensions: 14’-0” High x 9’-0” Wide x 102’-6” Long (92’0” less blow off section)

• Blow-Off / Masking Platform
– 69’ long x 16’ wide x 3’-2” high
– Access Stairs
– Steel Grating Platform with (20 ea) Lights

• Paint Cure Oven – Convection
– Dimensions: 19’-6” wide x 120’-6” long x 17’-0” high
– Time Cycle: 40 minutes @ 5 FPM
– Design / Max Temperature: 250° F, 3.0 MBTU burner
– Heating Medium: Recirculating direct-gas fired
– Top-Mount Burner Box, Floor Mount Duct
– All Structure, Flashing, and Duct Provided
– Eclipse Burners & Honeywell Controls
– Twin City Recirculation & Exhaust Fans
– Access Ladder & Safety Railing

• X678 Conveyor System
– 1,100’ Long, X678”, 6” I-Beam Conveyor System with all structure

– 9,000 lb Max Load Capacity, System provided with 6” Trolleys spaced at 12” on center with a Mini-Loadbar connecting 2-Trolleys. A Double Loadbar design is provided connecting two of the Mini-Loadbars for a high-capacity Load up to 9,000 lbs.

– Main Components – (4 ea) Conveyor Drives / 6,500 lb capacity / 3HP, (1 ea) Take -Up – 8’-0” Dia, (4 ea) 45 Deg x 4’-0” Rad Roller Turns, (4 ea) 90 Deg x 4’-0” Rad Roller Turns, (1 ea) 45 Deg x 6’-0” Rad Roller Turn, (1 ea) 90 Deg x 6’-0” Rad Roller Turn, (1 ea) 225 Deg x 6’-0” Rad Roller Turn, (6 ea) 15’-0” x 15 deg Vertical Curves, (1 ea) Castrol Automatic Oiler

• Prime Coat & Top Coat Liquid Downdraft, Dry-Filter Booths
– (2 ea) Down-draft, Dry-Filter Booths
– (2 ea) Indoor Mounted, Heated Air Make-up Systems
– Twin City Exhaust Fans with Duct
– Heavy-Duty Steel Framework and Grating
– Explosion Proof Lighting
– (2) Access Doors
– Pits Required
– Complete system control panel, 480 volt 3-phase
• Prime Coat & Top Coat Flash Tunnels & Cure Cooling Tunnel
– Twin City Exhaust Fans with Duct
– Heavy-Duty Steel Framework and Grating
– Roll-formed Steel Enclosure

Installation services are available and may be quoted per customer request.
Contact Nick @ 920-361-5208 x 2 or nick@amerianindustrialsystems.com for more info or questions