P-268: 5-Stage AIS / Gema Powder Coating System Design: 5’-0” W x 7’-0” H Opening, 14 FPM

P-268: 5-Stage AIS / Gema Powder Coating System

Design: 5’-0” W x 7’-0” H Opening, 14 FPM

 

System Overview:

  • Opening Size: 60” wide x 84” high, Can be modified
  • Part Size: 48” wide x 72” high x 96” long, may be modified
  • Line Speed: 14 fpm (Variable 1-20 fpm), <400 lbs capacity, can be increased
  • System was installed in 2018 and never ran production. The washer was fully refurbished, and ovens were relocated from another plant.
  • Location – Missouri
  • Item Listed on 04/26/2022

 

  • 4-Stage Stainless Steel Pretreatment Washer System
    • Washer was fully refurbished and installed in 2018 and never ran production
    • 104’-6” long x 9’-6” wide x 12’-3” high
    • Gusher Vertical Mount Pumps, all Stainless Steel
    • Quick disconnect risers & quick-change nozzles,
    • Maxon 8” Tube-O-Therm Burner on stage 1
    • All Stainless Construction
    • Exhaust Fans – Entrance and Exit
    • Independent Control Panel
    • Wash Stages
      • Stage 1 –   90 Sec.  Heated Cleaner
      • Stage 2 –   45 Sec.  Rinse
      • Stage 3 –   45 Sec.  Rinse
      • Stage 4 –   60 Sec.  Zirconium

 

  • Dry-Off & Cure Ovens – Convection Heat
  • Dry Off Specs
  • Dry-Off Oven Dim.: 14’-8” wide x 76’-0” long x 16’-0” high + BB
  • Time Cycle (Dry-Off): 10 minutes @ 14 FPM @ <400° F
    • Ships disassembled. Cure oven was elevated above the dry-off oven.
    • 4” Insulated Oven Wall Panels and 4” Roof Panels
    • Air Seals, End-Mount Burner Box, & Floor Mount Duct

 

  • Cure Specs
  • Cure Oven Dim. : 27’-8” wide x 78’-3” long x 16’-0” high, (estimated)
  • Time Cycle (Cure): 20 minutes @ 14 FPM @ <425° F
    • 6” Insulated Oven Panels on Roof and Walls, 4” Floor panels.
    • End-Mount Burner Box & Ceiling Mount Duct
    • All Structure, Flashing, and Duct Provided
    • Eclipse Burners & Honeywell Controls on Both Ovens
    • Oven Exhaust Fans for each oven.
    • Oven can be configured to new design as needed

 

  • Conveyor
    • Provided Refurbished in 2018
    • 1,750’ feet of X458, 4” I-Beam & Chain
    • Sanitary Hooks spaced 24” On Center
    • Conveyor drive w/ variable speed control
    • Chain Tensioner, Auto Take-up
    • Auto lubrication system
    • Floor-Mounted Conveyor Supports

 

  • Nordson Excel 2002 Powder Auto/Manual Booth System
  • Type of System: Cartridge, Side-Draft, Reclaim or STW Powder Booth
    • Dimensions: 24′ L X 14′ W X 11’6” H (Estimated)
    • Stainless Steel / Poly Housing with Clear Poly Roof
    • (2) Automatic Gun Openings
    • (2) Manual Gun Spray Openings
    • (1) 10,800 CFM Fan Package and Collector
    • (1) Lot Transfer Pump Kits
    • (1) Fluidizing Powder Hopper with 10 Powder Pumps
    • (2) Reciprocating Gun Movers with Gun Mounts
    • Fire Detection System
    • Lot System Control Panels
    • Booth does not have powder guns. These are available for separate purchase along with more booth options.

 

  • Environmental Room with HVAC
  • To include but not limited to: 45’ Wide x 115’ Long x 20’ High Enclosure (estimate), 3” White Coated and Insulated Panels, Structure, Ceiling Grid, Insulated Ceiling Tiles, Viewing Windows, Ceiling Lights (est 40 qty), (2) Single access doors, (1) Double access door, Roof Mounted, Packaged HVAC system with existing duct work. The room and components will be carefully removed and packaged and loaded onto customer provided trucks.

 

The system may be modified to suit your needs. Installation services are available and may be quoted per customer request.

 

FOB:               Wisconsin depending on timing