W175: 5-Stage OSI Stainless Steel Pretreatment Washer Design: Dual-Tunnel Opening, 10 FPM

 

W175: 5-Stage OSI Stainless Steel Pretreatment Washer

Design: Dual-Tunnel Opening, 10 FPM

              

Design Specifications:

Manufacturer:                                OSI / Jensen Metals

Part Opening:                                 Left Lane: 1’-6” W x 6’-0” H, Right Lane: 2’-6” W x 6’-0” H

The opening can easily be modified to a single tunnel up to 6’    wide x 6’ high tunnel, or even taller by making it a split-top.

Type:                                             Continuous Overhead Monorail

Line Speed                                     10 FPM (Variable and may be modified)

Conveyor:                                      4” I-Beam, may be changed. 30” Keyway. 12’-6” Track Height

Location:                                       Berlin, Wisconsin

Dimensions:                                   13’-1/2” High x 11’-6” Wide x 79’-9” Long (Can modify)

Condition:                                      Removed from Service, and ready for rebuild or install as-is.

 

5- Stage Stainless Steel Washer – Existing Design

          Dwell Times @ 10 FPM:                      

          S1 – Alkaline Clean      11’, (66 sec @ <140°F), 2,700 Gallons, 1,140 GPM @ 30 HP, 2.5 MBtu’s

          S2 – Rinse                    5’, (30 sec @ amb.)        1,650 Gallons, 375 GPM @ 10 HP

          S3 – Iron Phosphate      10’, (66 sec @ <130°F), 2,000 Gallons, 825 GPM @ 20 HP, 1.5 MBtu’s

          S4 – Rinse                    5’, (30 sec @ amb)         1,650 Gallons, 375 GPM @ 10 HP

          S5 – Rinse                    5’, (30 sec @ amb.)        1,650 Gallons, 375 GPM @ 10 HP

          7’ Entrance Drain, 7’ Drains between Stages, 6’ Exit Drain

          17 nozzles per riser set in current configuration

 

          Washer ships in multiple sections. The washer can ship on the side for lowest freight cost.

          Construction

          7 GA x 304 SS Tanks

          12 GA x 304 SS Housing.

          4” I-Beam Conveyor Track

          Tank Cleanout Doors

          Haynes Vertical Mount Pumps.

          PVC and CPVC Plumbing – New will be required and AIS May quote.

          Maxon Tube-O-Flame Gas Burners with Honeywell Gas Trains for Heated Stages 1 & 3

          Entrance and Exit Exhaust Fans – 24”

          System Control Panel with Prints

          Item listed on 05/20/2022

          Rigging and installation are services for an added cost upon request.

 

          Price: $150,000 as-is and loaded on trucks.

 

          AIS may provide a quote for the system modified and refurbished.

Call Nick @ 920-361-5208 x 2 for questions or email to nick@americanindustrialsystems.com