EM-109: Eisenmann Monorail Cathodic E-Coat System

System Design

Mfg.: Eisenmann/Finishing Technologies
Part Opening:                          3’-3” W x 4’-1” H
Maximum Product:                  2’-6” W x 3’-1” H x 6’ L
Design Line Speed                  4 FPM (Can be increased)

Pretreatment (Eisenmann 7-Stage S.S.) / E-Coat (F.T.) / Post Rinse (F.T. 3-Stage S.S.)

Stage

Length

Time

Temp

Tank

Pump

GPM

Risers

Noz./Ed.

Pretreatment

83’ Long

Entrance

5’-6”

Drains

7’-4”

Exit:

8’-10”

S1: Pre-Clean

2’

30 s

165°

467

7.5

113

3 sets

30 N

S2: Alkaline Clean

8’

120 s

165°

719

15

340

9 sets

90 N

S3: Rinse

5’

75 s

135°

957

7.5

195

6 sets

60 N

S4: Iron Phosphate

5’

75 s

150°

719

7.5

195

6 sets

60 N

S5: Rinse

2’

30 s

Amb.

467

3

90

4 sets

40 N

S6: Seal

2’

30 s

Amb.

467

3

90

4 sets

40 N

S7: DI Rinse

1’

15 s

Amb.

467

1.5

60

2 sets

20 N

E-Coat

36’ Long

Entrance

6’

Exit:

6’

E-Coat (IMM)

24’ Flat

360 s

80-90°

5,000

20

500

9 sets

36 E

Post Rinses

30’ Long

Entrance

3’

Drains

6’

Exit:

6’

Post Rinse #1

3’

45 s

Amb.

1,500

5

120

4 sets

32 N

Post Rinse #2

3’

45 s

Amb.

1,500

5

120

4 sets

32 N

Post Rinse #3

3’

45 s

Amb.

1,500

5

120

4 sets

32 N

  • Carver Pumps are Stainless Steel Fitted and Wetted
  • Rite Boiler – 2,750,000 MBTU’s
  • Stainless Steel Heat Exchangers with Clean in Place Cart
  • Heated Tanks are Insulated
  • Bag Filtration on Stages 1, 2 and E-Coat
  • Metering Equipment
  • Ultra-Filter with 50 Micron Pre-filter Units
  • Rectifier: 400 Volt/300 Amp Controlled Power Company
  • Trane HRDC40 Chiller
  • D.I. Water System
  • PLC and Pushbutton Control Systems
  • Conveyor System
    • X348, 3” I-Beam
    • Excellent Condition with many newer components
    • X458, 4” Upgrades available
  • Cure Oven
    • 40-Minute Cure Oven
    • 6” Oven Panels
    • Eclipse Burner with Gas Trane
    • 36’ wide x 42’ long x 10’ high
    • Graphalloy Oven Wheel Turns
  • System is in excellent condition and is available immediately. The line was decommissioned for possible future re-start and is currently under power. Removal and installation are available.