ETTX-116 – 18-Stage Therma-Tron-X (TTX) SST Cathodic E-Coat System
Manufacturer: Therma-Tron-X (TTX)
Ware Package Size: 2’-6” wide x 2’-9” high x 8’-11” long (can be increased)
Max Load Weight: 900 lbs (Parts/Racks), 18,000 lbs per hour
Tilt: +/- 4”
Load bars per hour – E-Coat: 20 each
Cycle Time: 3.0 Minutes
Immersion Time: 2.0 Minutes, Transfer Time: 1.0 Minute
Instantaneous Capacity: 50.6 Sq. Ft/Min.
Max Load Area: 101.2 Sq. Ft
Average Capacity: 33.7 Sq. Ft/Min.
Designed Film Thickness: 1.2 Mil Max
Designed Paint Efficiency: 2.5 A-MIN/Sq. Ft.-Mil
SST System Footprint as built: Estimated 126’-0” Long x 40’ wide x 26’-0” high (+ Waste Treat)
Year: 2017/2018. In operation through 2024
System is available immediately. Don’t wait 1.5-2 Years for a new one.
15-Stage Stainless Steel Pretreatment System
- (S1) Immersion Clean, 140° F, Pump Agitation, 740 Gallons, 304 SS
- (S2) Immersion Clean, 140° F, Pump Agitation, 1,840 Gallons, 304 SS
- (S3) Immersion Clean, 140° F, Pump Agitation, 1,780 Gallons, 304 SS
- (S4) Immersion RO Rinse, Ambient, Mixer Agitation, 1,630 Gallons, 304 SS
- (S5) Immersion RO Rinse, Ambient, Mixer Agitation, 1,630 Gallons, 304 SS
- (S6) Immersion Acid Pickle, 130° F, Mixer Agitation, 1,670 Gallons, 316 SS
- (S7) Immersion Neutralizing Rinse, Ambient, Mixer Agitation, 1,700 Gallons, 316 SS
- (S8) Immersion RO Rinse, Ambient, Mixer Agitation, 1,730 Gallons, 304 SS
- (S9) Immersion Conditioner Rinse, Ambient, Mixer Agitation, 1,670 Gallons, 304 SS
- (S10) Immersion Zinc Phosphate, 130° F, Pump Agitation, 2,060 Gallons, 304 SS
- (S11) Immersion RO Rinse, Ambient, Mixer Agitation, 1,700 Gallons, 304 SS
- (S12) Immersion Sealer, Ambient, Mixer Agitation, 1,700 Gallons, 304 SS
- (S13) Immersion R.O. Rinse, Ambient, Mixer Agitation, 1,730 Gallons, 304 SS
- (S14) Immersion R.O. Rinse, Ambient, Mixer Agitation, 1,680 Gallons, 304 SS
4-Stage Stainless Steel E-Coat System
- (S15) Imm. Cathodic E-Coat, 95° F Max, Pump Agitation, 2,000 Gallons, 304 SS
- (S16) Immersion Post Rinse 1, Ambient, Mixer Agitation, 1,670 Gallons, 304 SS
- (S17) Immersion Post Rinse 2, Ambient, Mixer Agitation, 1,770 Gallons, 304 SS
- (S18) Immersion Post Rinse 3, Ambient, Mixer Agitation, 1,800 Gallons, 304 SS
Pretreatment & E-Coat Components
- Gusher Pumps & TTX Mixer Agitation provided for Tank Circulation
- Bag Filtration on Stages 1, 2, & 15
- Zinc Filter Press (1ft to 4ft) with Storage Tank
- 10 GPM Clarifier for Zinc Stage
- Iron Removal System with Waste Tank
- (4) Maxon Tube O Therm Burners, 0.9 MBTU Each
- RBI Dominator 0.9 MBTU Hot Water Heater with Transfer Pump
- SS Plate & Frame Heat Exchangers for Zinc Stage
- Pre-Treat Exhaust Fan & Plenum
- E-Coat Heat Exchanger Clean In Place Cart with Transfer Pump
- Carrier 16.1 Ton Chiller with Transfer Pump
- TTX Reverse Osmosis Water System
- 400 Volt, 200 Amp Controlled Power Rectifier, Air Cooled
- Anode Flush System
- Ultrafiltration System with CIP & Bag Filters
- Chemical Feed System
- E-Coat Storage Tank with Filtration and Transfer Pump
- E-Coat Waste Tank and Transfer Pump
- Sumpless Pumps
- Service Decks on Rear Side of Tanks with Plastic Housing Covers
20 GPM Waste Water Treatment System
- (1) Lot Storage Tanks
- (1) Stainless Steel Clarifier
- (1) Lot Diaphragm Pumps
- (1) Lot Chemical Feed Pumps, Mixers And Metering Equipment
- (1) Flow Thru Filter Press (6 Ft’)
- System Control Panels
Convection E-Coat Dehydration, Cure Oven & Cooling Tunnel
- Dehydration Oven: 4-Position, 12 Minutes @ <250℉ Design, 1.0 Mil. BTU/Hr
- Cure Oven: 11-Position, 33 Minutes @ <450℉ Design, 2.0 Mil. BTU/Hr
- Cool Tunnel: 5-Positions, 15 Minutes
- Natural Gas, Direct-Fired and Recirculating Design
- Elevated Oven that is mounted over the SST Tank System.
- (2) ea Side Mounted Burner Box(s)
- (1) Oven Exhaust Fan, (1) Cool Tunnel Exhaust Fan, (1) Cool Tunnel Supply Fan
SST Transfer System
- TTX SST Transfer System Over Immersion System – Hydraulic
- 3 Psuh Cart Stations for Load/Unload
- Includes all Load Bars / Carriers, Lubrication System and Related Items
SST Control System
All System Controls provided.
Price – $1,000,000 Removed and Loaded on Customer’s Trucks. Removal is starting in February, 2025
Installation services are available and may be quoted per customer request.
Contact Nick @ 920-361-5208 x 2 or nick@americanindustrialsystems.com for more info or questions