E-LIL2: Indexing Cathodic E-Coat System
Manufacturer: AIS, LLC – Refurbished / New System
Type of System: Linear Indexing Line (L.I.L.) E-coat System
Ware Package Size: 4’-6” wide x 5’- 0” high x 8’- 0” long
Max Load Weight: <1,500 lbs, 30,000 lbs per hour
Cycle Time: 3.0 Minutes
Immersion Time: 2.0 Minutes, Transfer Time: 1.0 Minute
Load bars per hour: 20 each Wide Load
Paint: Cathodic Epoxy E-Coat
Sq./Ft. per Rack: <240 sq./ft (may be up to 320 sq./ft.)
Film Thickness: .5-1.2 Mil.
The e-coat system will be provided as a New / Refurbished System with Many new components, all new plumbing, wiring, programming, and schematics. The system will be installed at your facility and provided with training and a 1-year system warranty. The configuration may change as needed to be suit the customers facility and requirements.
9-Stage Stainless Steel Pretreatment System (May be provided in different configurations)
- (S1) Immersion Alkaline Clean, Heated
- (S2) Immersion Rinse
- (S3) Immersion Acid Clean, Heated
- (S4) Immersion Rinse
- (S5) Immersion Conditioning Rinse
- (S6) Immersion Zinc Phosphate, Heated with Oberlin Filter Press
- (S7) Immersion Rinse
- (S8) Immersion Non-Chrome Sealer
- (S9) Immersion RO Rinse
- Independent Lowerators over each Stage for full control
3-Stage Stainless Steel Pretreatment System – ALL NEW CONSTRUCTION
- (S10) Immersion Cathodic E-Coat
- (S11) Immersion Post Rinse 1
- (S12) Immersion Post Rinse 2
- An additional Post Rinse may be provided upon request
Components
- 3,600 Gallon Tanks
- Gusher Pumps & Mixers provided for Tank Circulation
- NG Boiler with SS Plate & Frame Heat Exchangers for Heated Stages, CIP Cart
- 25-ton Air Cooled Liquid Chiller
- 20 GPM Reverse Osmosis Water System with Holding Tank
- 400 Volt, 300 Amp Controlled Power Rectifier
- Anode Flush System with all New Anodes
- Ultrafiltration System with CIP
- E-Coat Storage Tank with Transfer Pump
- Service Deck on Both Sides of Tanks with Plastic Housing Covers
Convection E-Coat Bake Oven & Cooling Tunnel
- 13-Position, 39-Minutes @ <400℉ Design.
- Natural Gas, Direct-Fired and Recirculating Design
- Forced-Air Cooling Tunnel: 9-Position, 18-Minutes
- Floor-Mounted for Ease of Maintenance
AIS Transfer System
- The AIS designed L.I.L. system utilizes a heavy-duty, reliable, and quiet running custom system with many benefits over traditional hydraulic systems. Our gear drive system is built with independent lowerators and Uni / 3” power and free conveyor
- AIS Transfer System Over Immersion System
- Uni/3” Power and Free Conveyor Hand Off System for Load/Unload
- Includes all Load Bars / Carriers, Lubrication System and Related Items
AIS PLC Control System
The system controls and plc program will be provided new / refurbished.
Top-Coat Capability
The system may be provided with either inline powder top-coat or liquid top-coat capability. Please inquire for more information.
Floor-space required: Varies by design: Design as shown is about 250’ long x 50’ wide x 21’ high
Additional options and configurations may be provided upon request.
Contact Nick @ 920-361-5208 x 2 or nick@amerianindustrialsystems.com for more info or questions