EM-115 – 13-Stage Durr Monorail Cathodic E-Coat System
Manufacturer: Durr
Paint Type: Cathodic Epoxy
Ware Package Size: 2’-0” wide x 3’- 0” high x 3’- 6” long
Part Opening: 3’-0” wide x 4’- 0” high
Max Load Weight: 500 lbs, 10,000 lbs per hour
Line Speed: 5 FPM, Variable
Load bars per hour: 50 each at 6’ spacing.
E-Coat Production Per Minute Hour Day Year
Sq/Ft @ 8 Hours / 250 Days: <50.0 sq/ft <3,000 sq/ft <24,000 sq/ft <6,000,000 sq/ft
Square Foot per Rack: <50 sq/ft (A larger rectifier may be provided for more Sq/Ft.)
Film Thickness: .6 – 1.0 mil
Footprint Required: 18’-0” tall x 120’-0” Long X 80’-0” Wide per Concept Layout. System design may be reconfigured to fit your space.
Item Listed On: 02/22/2023
Description – This Durr Monorail E-Coat system was installed for Harley Davidson in Kansas City, MO as a Class A Paint System. We have removed the system as of the end of February 2023 and are shipping it to our Berlin, WI facility for storage. The system was set up as a dual-coat system with a dual-tunnel washer. One side was for E-Coat and the other side was for Powder Coat. The system could be installed in a similar dual coat system design, a single tunnel e-coat system, or with added equipment a Dual Tunnel E-coat system. A concept layout drawing for e-coat only is pictured.
9-Stage Stainless Steel Pretreatment System – All Spray
The pretreatment system design may be changed for your requirements. The stage make-up as Harley Davidson ran it is as follows:
- (S1) Rinse or Clean, 36 Sec. @ <150℉
- (S2) Pre-Clean, 60 Sec. @ <150℉
- (S3) Alkaline Clean, 60 Sec. @ <150℉
- (S4) Hot Rinse, 60 Sec. @ <150℉
- (S5) Conditioning Rinse, 36 Sec. @ Ambient
- (S6) Zinc Phosphate, 36 Sec. @ <130℉
- (S7) Cold Rinse, 36 Sec. @ Ambient
- (S8) Chrome Rinse, 36 Sec. @ Ambient
- (S9) RO Rinse, 36 Sec. @ Ambient
4-Stage Stainless Steel E-Coat System
- (S10) Cathodic E-Coat, 140 Sec. @ <90℉ +/-
- (S10A) Fresh U.F. Spray Misters
- (S11) Spray Post Rinse 1, 48 Sec. @ Ambient
- (S11A) Fresh U.F. Spray Misters
- (S12) Immersion Post Rinse 2, In/Out Sec. @ Ambient
- (S12A) Fresh U.F. Spray Misters
- (S13) Spray Post Rinse 3, 36 Sec. @ Ambient
- (S13A) Fresh R.O. Spray Misters
E-Coat & Pretreatment Components
- Gusher Pumps provided for Tank Circulation
- Bag Filter Vessels
- Rite Boiler & Stainless Steel Plate & Frame Heat Exchangers for Heated Stages
- Trane Air Cooled Liquid-Chiller System for E-coating
- Reverse Osmosis Water System
- (2) 400 Volt, 100 Amp Controlled Power Rectifiers
- Onan Backup Generator
- Anode Flush System
- Ultrafiltration System with CIP
- E-Coat Storage Tank with Transfer Pump
- Paint Feed Pump Station
- Anodes, Piping & wiring will need to replaced new (standard for rebuilt e-coat).
Convection E-Coat Bake Oven
- 40 Minute Bake Oven @ 5 fpm
- <400℉ Design
- Natural Gas, Direct-Fired and Recirculating Design
- Class “A” Burner Box Design with 6” insulated wall, roof and 4” floor panels.
- The oven will be shipped knocked down to include oven panels, flashing, and structure.
- Oven Exhaust Fan included.
- Elevated or Floor Mount.
Conveyor System
- X458, 4” I-Beam Conveyor System
- Loadbars have Sanitary Hooks & Pans to prevent contamination.
- (1) Lot Conveyor Turns, Drive, Take-Up and Oiler per Print Sample.
- Supports are not included but may be quoted separately.
Control System with all prints, programs provided as available.
Installation services are available and may be quoted per customer request.
Contact Nick @ 920-361-5208 x 2 or nick@americanindustrialsystems.com for more info or questions