P-255: 5-Stage FSI Powder Coating System - 2009 Design: 4’-6” W x 5’-0” H Opening, 6 FPM

P-255: 5-Stage FSI Powder Coating System – 2009

Design: 4’-6” W x 5’-0” H Opening, 6 FPM

 

System Overview:

 

  • Opening Size: 54” wide x 60” high, may be larger
  • Part Size: 42” wide x 48” high x 72” long as configured
  • Line Speed: 6 fpm (Variable 1-8 fpm), <800 lbs capacity
  • New in 2009
  • Very nice system that can be reconfigured as needed
  • Location – Berlin, WI

 

System Details:

  • 5-Stage Pretreatment System
    • 87’ Long Conveyor Length x 9’-6” tanks x 11’-9” tall, 11’-2” Top of Track
    • The washer was built in an L-Shaped design and may be modified, The measurements in the L-Shaped Design are 57’ long x 37’ wide
    • Vertiflo Vertical Mount Pumps, Pumps are Iron on S1-S3, SS Fitted on S4, SS Wetted on S5
    • Quick disconnect risers & quick-change nozzles,
    • Eclipse Immersion Tube Burner on stage 1, IJ-6, 2.0 MBTU’s
    • All heavy-duty Stainless-steel construction, tanks and upper housing
    • Exhaust Fans – Entrance and Exit
    • Wash Stages
      • Stage 1 –   90 Sec.  Heated Phosphate Cleaner, Insulated Tank
      • Stage 2 –   30 Sec.  Rinse
      • Stage 3 –   30 Sec.  Rinse
      • Stage 4 –   60 Sec.  Zirconium / Conversion Coating
      • Stage 5 –   30 Sec.  Rinse

 

  • Dry-Off and Cure Oven –Combination / Convection
  • Dimensions: 31’-6” wide x 45’ long x 12’-2” high + Fans
  • Time Cycle (Dry-Off): 5 minutes @ 6 FPM
  • Time Cycle (Cure): 25 minutes @ 6 FPM
  • Design / Max Temperature: 400/450° F, 4.0 MBTU burner
  • Heating Medium: Recirculating direct gas fired
  • Floor Mount Burner Box & Duct
  • All Structure, Flashing, and Duct Provided
  • Eclipse Burner & Honeywell Controls
  • Oven Exhaust Fan, Air Seals on 3 openings and Exhaust Air Hood on 1 opening
  • Oven can be configured to new design as needed

 

  • Conveyor
    • 600 feet of X458, 4” I-Beam Conveyor
    • Sanitary Hooks spaced 24” On Center
    • Conveyor drive w/ variable speed control
    • Chain Tensioner, Auto Take-up
    • Auto lubrication system

 

Installation services are available and may be quoted per customer request.

Contact Nick @ 920-361-5208 x 2 or nick@amerianindustrialsystems.com for more info or questions