P-266: 5-Stage AIS / Gema Powder Coating System Design: 4’-0” W x 5’-0” H Opening, 10 FPM

P-266: 5-Stage AIS / Gema Powder Coating System

Design: 4’-0” W x 5’-0” H Opening, 10 FPM

System Overview:

  • Opening Size: 48” wide x 60” high, Can be modified
  • Part Size: 36” wide x 54” high x 48” long as configured
  • Line Speed: 10 fpm (Variable 1-12 fpm), <400 lbs capacity, can be increased
  • System was installed new 2001 and upgraded in 2018
  • Excellent system that can be reconfigured as needed to suit your requirements
  • Location – Illinois
  • Item Listed on 10/11/2021

 

  • 5-Stage Stainless Steel Pretreatment Washer System
    • Washer was fully refurbished and installed in 2018
    • 88’-0” long x 8’-10” wide x 11’-6” high housing
    • Gusher Vertical Mount Pumps, all Stainless Steel
    • Stainless Bag Filtration on Stage 4
    • Quick disconnect risers & quick-change nozzles,
    • Maxon 8” Tube-O-Therm Burner on stage 1
    • All Stainless Construction
    • Exhaust Fans – Entrance and Exit
    • Independent Control Panel
    • Wash Stages
      • Stage 1 –   60 Sec.  Heated Cleaner
      • Stage 2 –   30 Sec.  Rinse
      • Stage 3 –   30 Sec.  Rinse
      • Stage 4 –   60 Sec.  Zirconium
      • Stage 5 –   30 Sec.  RO Halo Rinse

 

 

 

  • Dry-Off & Cure Ovens – Convection Heat
  • Dry Off Specs
  • Dry-Off Oven Dim.: 14’-0” wide x 34’-0” long x 8’-0” high + BB
  • Time Cycle (Dry-Off): 9 minutes @ 10 FPM @ <400° F
    • Ships disassembled. Cure oven was elevated above the dry-off oven.
    • 6” Insulated Oven Wall Panels and 4” Roof Panels
    • Air Seals, End-Mount Burner Box, & Floor Mount Duct

 

  • Cure Specs
  • Cure Oven Dim. : 18’-0” wide x 55’-6” long x 8’-10” high, 17’-2” H Overall
  • Time Cycle (Cure): 20 minutes @ 10 FPM @ <425° F
    • 6” Insulated Oven Panels on Roof and Walls, 4” Floor panels.
    • End-Mount Burner Box & Ceiling Mount Duct
    • All Structure, Flashing, and Duct Provided
    • Eclipse Burners & Honeywell Controls on Both Ovens
    • Oven Exhaust Fans for each oven.
    • Oven can be configured to new design as needed

 

  • Conveyor
    • 850 feet of X458, 4” I-Beam
    • H-attachments spaced 24” On Center
    • Conveyor drive w/ variable speed control
    • Chain Tensioner, Auto Take-up
    • Auto lubrication system
    • Floor-Mounted Conveyor Supports

 

  • ITW Gema Powder Auto/Manual Booth System
  • Type of System: Cartridge, Side-Draft, Reclaim or STW Powder Booth
    • Dimensions: 24′ L X 14′ W X 10’6” H (Complete)
    • Stainless Steel Housing with Clear Poly Roof (20’ L x 6’-0” W Inside)
    • (2) Automatic Gun Openings
    • (2) Manual Gun Spray Openings
    • (1) 8,000 CFM Fan Package and Collector
    • (1) Lot Transfer Pump Kits
    • (1) Fluidizing Powder Hopper with 10 Powder Pumps
    • (2) ITW Gema Opti Manual Powder Guns with Control
    • (8) ITW Gema Optitronic Automatic Guns with Control
    • (2) Reciprocating Gun Movers with Gun Mounts
    • Fire Detection System
    • Lot System Control Panels

 

 

The system may be modified to suit your needs. Installation services are available and may be quoted per customer request.

 

FOB:               Wisconsin depending on timing