P-273: 3-Stage AIS / Nordson Powder Coating System Design: 4’-0” W x 7’-0” H Opening, 4 FPM

P-273: 3-Stage AIS / Nordson Powder Coating System

Design: 4’-0” W x 7’-0” H Opening, 4 FPM

 

System Overview:

  • Opening Size: 4’-0” wide x 7’-0” high, Can be modified
  • Part Size: 3’-0” wide x 6’-0” high x 40’-0” long as designed, adjustable.
  • Line Speed: 4 fpm (Variable), <2,000 lbs capacity, can be modified.
  • System was installed in 2012 as a refurbished / new system and shut down 12/2022.
  • Location – Milwaukee, WI
  • Item Listed on 02/13/2023

 

  • 3-Stage Stainless Steel Pretreatment Washer System
    • 53’-0” long x 8’-0” wide x 12’-6” high with Conveyor Structure + Fans
    • Gusher Vertical Mount Pumps
    • Quick disconnect risers & quick-change nozzles
    • Eclipse 5 MBTU/HR, 6” Immerso-Het Burner on stage 1
    • Stainless Steel T Construction
    • Exhaust Fans – Entrance and Exit
    • System Control Panel
    • Wash Stages
      • Stage 1 –   135 Sec.  Heated Cleaner
      • Stage 2 –   45 Sec.  Rinse
      • Stage 3 –   45 Sec.  Rinse

 

  • Dry-Off Oven – Convection
    • Dimensions: 5’-8” wide x 30’ long x 12’-11” high
    • 18’-2” tall with Burner Box/Fans. Oven Ships assembled at 12’-4” tall.
  • Time Cycle:             5 minutes @ 4 FPM, 350℉
  • Heating Medium: Recirculating, Direct Gas-Fired
  • Ceiling Mounted Burner Box & Duct
  • Entrance and Exit Air Seals – Powered
  • All Structure, Flashing, and Duct Provided
  • Oven Exhaust Fan
  • 5 MBTU/HR Burner & Honeywell Controls

 

  • Cure Oven – Combination Gas Catalytic Infrared & Convection
    • Dimensions: 7’-0” wide x 80’ long x 13’-1” high + Fans & BB
    • Oven ships knocked down.
  • Time Cycle (Infrared): 16’ / 4 minutes @ 4 FPM, 500℉
  • Time Cycle (Convection): 60’/ 15 minutes @ 4 FPM, 400℉
  • Heating Medium: (Convection) Recirculating, Direct Gas-Fired
  • Ciscan Infrared Oven System with 24 Heaters, 1,600,000 MBTU’s @ 100 amps
  • Side Mounted Burner Box & Ceiling Mounted Duct
  • Entrance and Exit Air Seals – Powered
  • All Structure, Flashing, and Duct Provided
  • Oven Exhaust Fan
  • 0 MBTU/HR Burner & Honeywell Controls

 

  • Post-Cure Oven Cooling Tunnel
    • Dimensions: 5’-0” wide x 25’-0” long x 14’-8” high + Fans
    • (4) 3 HP Turbulator Fans for increased Cooling.

 

  • Conveyor – X678, 6” I-Beam
    • 720 feet of X678, 6” I-Beam Conveyor
    • H-Attachments spaced 24” On Center
    • Conveyor drive w/ variable speed control
    • 6’-0” Chain Tensioner, Auto Take-up
    • 8 ea Horizontal Roller Turns
    • Auto lubrication system
    • Heavy Duty Floor Mount Supports

 

  • Nordson Excel 2002 Powder Auto/Manual Booth System
  • Type of System: Cartridge, Side-Draft, Reclaim or STW Powder Booth
    • Dimensions: 26′ L X 18′-0” W X 10’-6” H (Estimated)
    • Poly Housing with Clear Poly Roof
    • (2) Automatic Gun Openings
    • (2) Manual Gun Spray Openings
    • (1) 12,500 CFM Fan Package
    • (3) Reclaim Cartridge Collectors with Hoppers and Accumulators
    • (1) Spray to Waste Cartridge Collector
    • (1) Lot Transfer Pump Kits
    • (1) iControl 2 Automatic Gun Controller
    • (12) Encore Automatic Powder Guns
    • (2) Encore Manual Powder Gun with Controller
    • (2) Reciprocating Gun Movers with Gun Mounts
    • (1) Fire Detection System
    • (1) Lot System Control Panels

 

  • Environmental Room
    • 27’ W x 40’ L x 15’ High
    • 3” Insulated Wall Panels
    • (1) Overhead Roll-up Door, (2) Man Doors, Structure & Lights
    • HVAC – Trane Split System

 

Removal & Installation services are available and may be quoted per customer request. Additional pictures are shown from when the system was installed. They do not represent current condition, but are a representation of what the line can look like when refurbished once more upon install.

 

Contact Nick @ 920-361-5208 x 2 or nick@americanindustrialsystems.com for more info or question