P-281: 2023 3-Stage AIS / Nordson Powder Coating System

Design: 4’-0” W x 7’-8” H Opening, 15 FPM

 

System Overview:

• Opening Size: 4’-0” wide x 7’-8” high, Can be made wider
• Part Size: 3’-0” wide x 7’-0” high x 6’-0” long as designed, can be altered.
• Line Speed: 15 fpm (Variable), <200 lbs capacity, can be modified.
• System was installed in 2023 as a new/refurbished system and shut down 2024.
• Location – Florida
• Item Listed on 08/21/2025

• 3-Stage Stainless Steel Pretreatment Washer System

Washer was fully provided refurbished to include all new plumbing, new exhaust fans, rebuilt pumps and electrical.

80’-0” long x 8’-0” wide x 13’-7” high with Conveyor Structure + Fans

Gusher Vertical Mount Pumps

Quick disconnect risers & quick-change nozzles

Stage 1 Burner, Maxon 8” TOT, 3.5 MBTU/HR, with Dungs gas train

Stainless Steel Construction

Exhaust Fans – Entrance and Exit, 5,500 cfm, 1.5 hp ea

System Control Panel

Wash Stages

• Stage 1 –   90 Sec.  Heated Cleaner/Coater, 972 gpm, 25 hp
• Stage 2 –   45 Sec.  Rinse, 540 gpm, 15 hp
• Stage 3 –   30 Sec.  Seal, 378 gpm, 10 hp

 

• Convection Dry-Off Oven

Oven was fully provided refurbished to include all New wall panels, structure, flashing, duct, rebuilt fans and electrical.

Dimensions:                             12’-0” wide x 61’-3” long x 14’-6” high + Fans & BB

Time Cycle (Dry-Off):              7.5 minutes @ 15 FPM, 350℉

Heating Medium:                     Recirculating, Direct Gas-Fired

End-Mounted Burner Box & Floor Mounted Duct, Recirc Fan – 32,000 CFM, 25 hp.

Entrance and Exit Air Seal, 9,000 cfm, 7.5 hp, refurbished fan with new duct.

All Structure, Flashing, and Duct – was provided new.

Oven Exhaust Fan, 1,800 cfm, 1 hp.

Eclipse AH 2.5 MBTU/HR Burner, Dungs Gas Train & Honeywell Controls

6” Wall & Roof panels, 4” floor panels. New wall panels were provided.

Oven ships knocked down.

• Convection Cure Oven

Oven was fully provided refurbished to include all New wall panels, structure, flashing, duct, rebuilt fans and electrical.

Dimensions:                             32’-0” wide x 61’-3” long x 14’-6” high + Fans & BB

Time Cycle:                             22.5 minutes @ 15 FPM, 425℉

Heating Medium:                     Recirculating, Direct Gas-Fired

End-Mounted Burner Box & Floor Mounted Duct, Recirc Fan – 2 ea 42,000 CFM, 30 hp.

Entrance and Exit Air Seal, 4,500 cfm, 3 hp, refurbished fan with new duct.

All Structure, Flashing, and Duct – was provided new.

Oven Exhaust Fan, 5,100 cfm, 3 hp.

Maxon Ovenpak 3.85 MBTU/HR Burner, Dungs Gas Train & Honeywell Controls

6” Wall & Roof panels, 4” floor panels. New wall panels were provided.

Oven ships knocked down.

• Conveyor – X348, 3” I-Beam

Conveyor was provided fully refurbished to include all new structure, conveyor track, oiler, and wiring.

1,230’ feet X348 Chain with Trolleys spaced 24” On-Center

Conveyor drive w/ variable speed control

Chain Tensioner, Auto Take-up

(1) Lot Conveyor Turns (roller and Graphalloy) & Elevations

KM Auto lubrication system

Trolley / Chain Brush Cleaner

All Conveyor supports and related items

• 2 ea Nordson Excel 2003 Powder Auto/Manual Booth Systems

Booths were fully refurbished to include new canopies, powder hose, fluidizing plates, filters, rebuilt electrical cabinets with new wiring.

• Items per booth to include but not limited to:
• Type of System: Cartridge, Side-Draft, Reclaim or STW Powder Booth

Dimensions:     26′ L X 15′-0” W X 11’-9” H (Estimated)

Stainless steel Housings with Clear Poly Roof

(4) Automatic Gun Openings

(2) Manual Gun Spray Openings

(1) Booth Mover Package

(1) 2003 Fan Package, 25 HP, 14,400 CFM, VFD controll

(1) Reclaim Cartridge Collector, 24 Filter capacity

(1) 250 lb Fluidizing Hopper, Azo Rotary Sieve and Accumulator

(1) Lot Transfer Pump Kits

(1) iControl Automatic Gun Controller

(16) Versa Spray 2 Automatic Powder Guns

(2) Encore Manual Guns with Controllers

(2) Nutro Reciprocating Gun Movers with Gun Mounts

(1) Fire Detection System

(1) Lot System Control Panels

• Environmental Room with HVAC

EV Room was provided new/refurbished to include new structure, ceiling grid, electrical and flashing.

Dimensions: 40’-6” wide x 90’-6” long x 18’-0” high with a 16’-0” ceiling height.

(1) Lot 4” insulated white coated metal panels for roof and walls.

(1) Lot Structure

(1) Lot Ceiling Grid and Tiles

(36) New 2’ X 4’ LED light fixtures

(1) New Raynor overhead garage door

(2) Man Doors

(4) New Trane 5 Ton HVAC Split Systems

• System Controls

AIS Custom PLC with HMI System control panels.

All new wiring and schematics.

Complete system prints.

Allen Bradley hardware.

Ethernet support capabilities.

 

Removal & Installation services are available and may be quoted per customer request.

Contact Nick @ 920-361-5208 x 2 or nick@americanindustrialsystems.com for more info or question