P-263: 4-Stage AIS / Gema Powder Coating System – 2017 Design: 2’-0” W x 5’-0” H Opening, 4 FPM

P-263: 4-Stage AIS / Gema Powder Coating System – 2017

Design: 2’-0” W x 5’-0” H Opening, 4 FPM

 

System Overview:

  • Opening Size: 24” wide x 60” high, Can be modified to 36’ wide
  • Part Size: 30” wide x 56” high x 80” long as configured
  • Line Speed: 4 fpm (Variable 1-6 fpm), <200 lbs capacity, can be increased

 

  • This system was provided as a New / Refurbished system package in late 2017 by AIS and will be running through June or July of 2021 when we will be able to remove it. Many new components and features were incorporated into the system. AIS has purchased this system back as we build a new system for the customer that will be operational by June, 2021 at their new facility.
  • Very nice system that can be reconfigured as needed to suit your requirements
  • Location – Missouri
  • Item Listed on 02/10/2021

 

  • 4-Stage Stainless Steel Pretreatment Washer System
    • 47’ Long x 7’-4” x 9’-7” tall + fan plenums
    • Gusher Vertical Mount Pumps, Pumps are Iron on S1-3, 316SS on S4
    • Quick disconnect risers & quick-change nozzles,
    • Maxon Burners on stage 1
    • All Stainless Construction
    • Exhaust Fans – Entrance and Exit
    • Independent Control Panel
    • Wash Stages
      • Stage 1 –   60 Sec.  Heated Cleaner
      • Stage 2 –   30 Sec.  Rinse
      • Stage 3 –   60 Sec.  Rinse
      • Stage 4 –   30 Sec.  Zirconium
      • Stage 4A –    Exit Halo Rinse
      • 6 GPM Culligan RO Water System with Storage Tank

 

  • Dry-Off & Cure Ovens – Convection Heat
  • Dry Off Specs
  • Dry-Off Oven Dimensions: 5’-8” wide x 30’-8” long x 10’-4” high + BB
  • Time Cycle (Dry-Off): 7 minutes @ 4 FPM @ <350° F
    • Ships in module, assembled sections.
    • 4” Panels, Built in frame to allow for an elevated height.
    • Air Seals, Side Mount Burner Box, Floor Mount Duct, Air Hoods

 

  • Cure Specs
  • Cure Oven Dimensions: 22’-0” wide x 25’-0” long x 11’-0” high + BB
  • Time Cycle (Cure): 25 minutes @ 4 FPM @ <450° F
  • 6” Insulated Oven Panels on Roof and Walls, 4” Floor panels.
  • Side-Mount Burner Boxes & Floor Mount Duct
  • All Structure, Flashing, and Duct Provided
  • Eclipse Burners & Honeywell Controls on Both Ovens
  • Oven Exhaust Fans for each oven.
  • Oven can be configured to new design as needed

 

  • Conveyor
    • 400 feet of Richards Wilcox 3” Enclosed Track
    • H-attachments spaced 24” On Center
    • Conveyor drive w/ variable speed control
    • Chain Tensioner, Auto Take-up
    • Auto lubrication system
    • Floor-Mounted Conveyor Supports

 

  • Nordson Colormax Powder Booth System
  • Type of System: Cartridge, Side-Draft, Reclaim or STW Powder Booth
    • Dimensions: 17′ L X 13′ W X 9’6” H (Complete)
    • Stainless Steel Housing with Clear Poly Roof (16’ L x 6’-0” W Inside)
    • (1) 6,000 CFM Fan Package and Collector
    • (2) Manual Gun Spray Openings
    • Lot Transfer Pump Kits
    • (2) Reciprocating Gun Movers with In/Out Positioning
    • (2) Nordson Manual Powder Guns with Control
    • Lot System Control Panels

 

  • Powder Coat Clean / EV Room
    • 30’ wide x 30’ long x 13’-0” high
    • 3” White, Insulated Panels
    • (2) Access Doors, Windows, Drive-through doors with curtains
    • HVAC System Included
    • Floor Mounted Support Structure

 

  • Control System
    • In 2017 we provided a complete and custom PLC control system with HMI.
    • All prints, programs, etc are included.

 

The system may be modified to suit your needs. Installation services are available and may be quoted per customer request.

 

FOB:               Missouri or Wisconsin depending on timing